To make a jockey shifter, weld a shifter mechanism to a piece of flat bar and attach it to a handlebar clamp. Jockey shifters are popular with motorcycle enthusiasts who prefer a minimalist design and increased maneuverability.
If you’re wondering how to make one yourself, the process is simple. All you need is a shifter mechanism, a piece of flat bar, and a handlebar clamp. By welding the shifter mechanism to the flat bar and attaching it to the handlebar clamp, you can create your own custom jockey shifter.
With a bit of patience and attention to detail, crafting a jockey shifter can be a rewarding and satisfying project that will enhance your riding experience.
Materials And Tools Needed
Creating a jockey shifter can be a fun and rewarding project for any motorcycle enthusiast. However, before starting this project, you’ll need to make sure you have all the necessary materials and tools. In this section, we’ll list all the tools and materials required to create a jockey shifter, as well as the importance of using high-quality materials and safety gear.
To make a jockey shifter, you’ll need the following materials:
- High-quality steel for the shifter assembly and linkage
- Aluminum or brass for the grip
- Screws and bolts
- Flexible throttle cable or rod
- Welding wire
Using high-quality materials is essential to ensure the shifter’s durability. Don’t skimp on materials, as they can impact the overall functionality of the shifter.
To create a jockey shifter, you’ll also need the following tools:
- Welding machine
- Angle grinder
- Drill press or hand drill
- Saw or cutting wheel
- Metal file
- Measuring tape or ruler
- Wrenches and pliers
These tools will help you fabricate the shifter assembly and linkage, grip, and all other necessary components. Always use caution when operating power tools, and wear safety goggles, gloves, dust masks, and ear protection.
Safety Gear Needed
It’s important to wear the appropriate safety gear when creating a jockey shifter. This includes:
- Safety goggles to protect your eyes from debris and sparks
- Gloves to protect your hands from cuts and burns
- Dust mask to avoid inhaling dust and particles
- Ear protection to reduce exposure to loud noises
Accidents can happen at any time, so it’s crucial to have the right safety gear to protect yourself from harm.
Creating a jockey shifter requires high-quality materials, the right tools, and proper safety gear. Take the time to gather everything you need to make sure your project is a success.
Designing The Jockey Shifter
Designing your jockey shifter requires accurate measurements and a good eye for aesthetics. Use the following tips to ensure your final design is both functional and attractive:
- Take precise measurements of your motorcycle’s frame to ensure the shifter fits perfectly and is comfortable to use.
- Use cad software, if necessary, to create a 3d model of your design. This can help you identify any potential issues before you start building.
- When creating the design, keep in mind the aesthetic of your motorcycle. Your shifter should look like it belongs with the rest of the bike.
- Choose materials that will complement your motorcycle’s frame. If your bike has a lot of chrome, consider using that for the shifter.
- Think about the ergonomics of the design. The shifter should be easy to reach and operate while riding.
- Keep the design simple. A clean, straightforward design will not only look better but will be easier to manufacture.
- Test the prototype before committing to the final design. This will give you a chance to identify any issues and make any necessary adjustments.
Remember, a jockey shifter is a functional piece of equipment, but that doesn’t mean it can’t look great too.
By taking the time to design your shifter correctly, you can have a piece of equipment that not only performs well but adds to the overall look and feel of your motorcycle.
Fabricating The Parts
The pivot arm, shift knob, and linkage are the essential components of a jockey shifter. Fabricating these parts can be a challenging task, but with a little patience and attention to detail, anyone can do it. Here are some instructions to help you along the way:
- Begin by taking precise measurements of your bike’s frame to ensure that the pivot arm fits securely.
- Cut a piece of steel tubing to the appropriate length and shape the ends to fit snugly into the mounting brackets.
- Use a welder to attach the pivot arm to the mounting brackets.
- Smooth out any rough edges before painting or powder coating the pivot arm.
- Select a solid piece of metal or plastic that is easy to grip and comfortable to use.
- Use a lathe or a grinder to shape the shift knob to fit well in the palm of your hand.
- Drill a hole in the center of the shift knob, keeping in mind the size of the shifter shaft.
- Attach the knob to the shifter shaft using a set screw or a bolt, ensuring that it is secure and will not come loose during use.
- Choose a piece of steel tubing that is the appropriate length for your bike’s specifications.
- Cut the tubing to the correct length and shape both ends to fit with the pivot arm and the shifter shaft.
- Use a welder to attach the linkage to both the pivot arm and the shifter shaft, ensuring that the length is correct and the angles are appropriate.
- Test the shifter’s function to ensure that the linkage allows for smooth shifting between gears.
By following these instructions, you can create a custom jockey shifter that is unique to your bike and provides a personalized touch to your riding experience. Remember to take your time, follow safety guidelines, and ensure that all parts fit together and function correctly for a safe and enjoyable ride.
Assembling And Installing The Jockey Shifter
Are you tired of the traditional foot shifter on your motorcycle? Switch things up by installing a jockey shifter. A jockey shifter is a custom modification that lets you shift gears using a handlebar-mounted shifter instead of the traditional foot levers.
Learn how to assemble and install a jockey shifter by following our step-by-step guide below.
Before you begin, ensure that you have all the necessary parts required to assemble the jockey shifter. The following parts are required:
- Shifter assembly
- Pivot arm
Assembling The Jockey Shifter
Follow these steps to assemble your jockey shifter:
- Attach the pivot arm to the shifter with the threaded bolt, ensuring it’s properly tightened.
- Attach the linkage to the opposite end of the pivot arm, again ensuring it’s tightened securely.
- Carefully install the shifter onto the handlebar, ensuring it’s positioned correctly. Tighten the mounting bolts with the specified torque.
- Install the linkage on the shift lever on the transmission case.
- Ensure that everything is properly secured and tightened.
Installing The Completed Jockey Shifter On Your Motorcycle
After assembling the jockey shifter, it’s time to install it onto your motorcycle. Consider these tips:
- Adjust the linkage to ensure proper gear selection.
- If needed, adjust the position of the shifter on your handlebar to make it easier to reach.
- Before riding your motorcycle, ensure that you’ve tested the shifter and feel comfortable using it.
With these simple steps, you can add a jockey shifter to your motorcycle. Remember to follow the guidelines, double-check your work, and test the shifter before taking a ride.
Frequently Asked Questions Of How To Make A Jockey Shifter
What Is A Jockey Shifter?
A jockey shifter is a type of motorcycle gear-shifting mechanism that allows the rider to shift gears without using a foot clutch. Instead, the shifter is operated using a hand lever located on the handlebars.
Why Should I Make A Jockey Shifter?
A jockey shifter gives your motorcycle a unique vintage feel and can also be more practical for certain riding styles. Additionally, making your own jockey shifter can be a fun and rewarding diy project.
What Materials Do I Need To Make A Jockey Shifter?
To make a jockey shifter, you’ll need a shifter lever, a motorcycle brake lever, a few bolts and a piece of metal tubing. You’ll also need some basic tools including a drill, a saw, and a wrench set.
Is It Legal To Use A Jockey Shifter?
The legality of using a jockey shifter varies by location. In some states or countries, jockey shifters are illegal to use on public roads, while in others they are allowed as long as the motorcycle meets certain safety requirements.
How Do I Install A Jockey Shifter?
Installation of a jockey shifter involves removing the foot shifter and clutch cable, mounting the new shifter lever to the frame, and attaching the brake lever to the new shifter. Detailed instructions and diagrams can be found online or in motorcycle diy manuals.
Can I Use A Jockey Shifter On Any Motorcycle?
Jockey shifters can be mounted on most motorcycles, but they work best on bikes with a foot clutch and a relatively simple transmission. Additionally, you should ensure that the jockey shifter is compatible with your motorcycle’s brake system.
Assembling a jockey shifter is a highly personalized and rewarding experience for any rider passionate about customizing their motorcycle. The process requires a good amount of patience, meticulousness, and a basic understanding of motorcycle mechanics, but it’s certainly achievable with the right set of tools and instructions.
When building a jockey shifter, it’s important to prioritize safety and functionality over aesthetics. Start by selecting quality materials, making precise measurements and adjustments, and testing your shifter extensively before taking it out for a ride. Remember that a jockey shifter might be more challenging to operate than a standard shifter, so make sure you’re comfortable with the setup before hitting the road.
Once you’ve successfully assembled and tested your jockey shifter, allow yourself to feel proud of the unique touch you’ve added to your beloved bike. With some creativity and determination, you’ll be sure to make a jockey shifter worth admiring.